Maintenance on the Box Dumper
Like any machine, a hydraulic box dumper will need periodic maintenance and safety inspections. Maintenance and repair should only be done by those who are qualified--allowing other personnel to repair the box dumper may void your warranty.
It's extremely important not to use brake fluid or jack oils in the box dumper's hydraulic system. Consult the user manual for the exact type of oil you can use in your machine. Some models are designed to use anti wear hydraulic fluid, and some may require Dexron transmission fluid. Check the box dumper owner's manual to be sure.
Installing a Box Dumper
Box dumpers have specific installation procedures. When you receive your box dumper and schedule it for installation and inspection you will need a number of items to properly install the unit.
- The first thing you will need is a forklift to maneuver the unit into place.
- You'll also need a masonry drill and the appropriate bits (masonry-rated bits).
- Bring a wrench, steel shims and some grout to complete your equipment list.
- Depending on the model of the box dumper, you may require additional equipment.
Be sure that your installation crew inspects the machine once it has been properly installed. The inspector will need to fully lower the chute before inspection.
Getting Started With A New Hydraulic Box Dumper
The hydraulic box dumper allows one person to deal with loads of up to 6,000 pounds (depending on the load rating) in a hopper or other container appropriate for the box dumper. When you set up your hydraulic box dumper there are a few important things your setup and maintenance crew should know.
- The frame of the dumper must be anchored to the floor securely according to the instructions in the manual.
- It is not advisable to use alternative anchoring methods--the frame is designed to handle its rated load with the recommended anchoring scheme.
- Do?not allow your crews to customize the hydraulic box dumper without first consulting the manufacturer--you may void your warranty, create a safety condition or both! Replacement parts must be manufacturer-approved for the same reason.
Once Your Box Dumper Has Been Installed
Once a box dumper has been installed, it will need to be inspected to make sure the hoses, wires, tubes and limiter switches are in good condition and proper working order. Frayed wires, chafed hoses, hoses that are pinched, damaged tubes or oil leaks are indications that the unit is not in operating condition.
If you notice any of these things during the inspection, make a note on your bill and contact the manufacturer immediately. If the inspection goes well, you'll need to operate the box dumper through several "up and "down" cycles before approving it for regular use.
Your New Hydraulic Box Dumper
The hydraulic box dumper is much like a gantry crane, in that you are required to display safety labels which are in good repair (meaning they are always readable). You'll also be required to conduct safety inspections on the hydraulic box dumper. If a brand new unit appears to have received damage in transit, note this on your bill and contact the company immediately. Don't attempt to operate a damaged machine, or operate the box dumper if unusual noises or other out of the ordinary conditions exist. Doing so may further damage the machine or compromise worker safety.